Introduction:
Exothermic welding is a straightforward process that creates durable electrical connections without requiring external power. AI Earthing® provides industry-standard welding products to ensure a seamless process.
Step-by-Step Exothermic Welding Process:
1. Preparation:
- Gather materials: graphite mold, welding powder, handle clamp, steel disc, flint igniter, and safety gear.
- Inspect equipment for any damage.
- Clean conductors using a wire brush to remove oxide layers.
2. Welding Process:
- Secure the conductors inside the mold.
- Insert the steel disc at the mold’s base.
- Pour exothermic welding powder and starting powder into the mold.
- Ignite the reaction using a flint gun.
- Allow the molten metal to cool and solidify.
3. Post-Welding Cleanup:
- Open the mold after two minutes.
- Remove slag and clean the mold for reuse.
Why Choose AI Earthing® for Exothermic Welding?
Our UL-certified welding products and state-of-the-art testing facilities ensure the highest quality, providing safe and durable welds.
Conclusion:
Exothermic welding is a simple yet highly effective method for ensuring strong, maintenance-free electrical connections.